Development of a ressource conserving method for manufacturing and modelling of big work and backup rolls in rolling mills

Funding Time: 2011 - 2014

Project Lead
Prof. Dr.-Ing. Paul Josef Mauk
Project Coordination
Dr.-Ing. Michael Hinnemann
Project Contributors
Dr.-Ing. Olga Myronova
Dr.-Ing. Bernhardt Weyh
Rolf Braun, M.Sc.
Dr.-Ing. Christian Overhagen
Industry Partners
Walzengießerei Karl Buch GmbH

Buch

Funded by
LANUV - Ziel2.NRW

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Ziel2nrw Rgb 1202

 

 

Project Aims

  • Loading of rolls with heavy-duty hydraulic pistons: 4 x 8,8 MN
  • Weight of test rig: 42 t
  • Weight of rolls:     16 t
  • Weight of hydraulic pistons:      2 t
  • Sum weight:      60 t
Determination residual stress states in big compound cast rolls
Erecting a test rig for rolls in order to measure stress and deformation states of big rolls under close-to-operation load conditions
Development of a loading model considering mechanical and thermal roll loading as well as residual stresses

Publications

M. Hinnemann: Untersuchungen des Spannungs- und Deformationszustandes großer Stütz- und Arbeitswalzen unter betriebsnahen Belastungen, Dr.-Ing. Diss., Univ. Duisburg-Essen, 2018.

M. Hinnemann, R. Braun, P.J. Mauk, B. Weyh, O. Myronova, V. Goryany, C. Zybill: Roll loadings and their Effects on Stresses and Strains in big Work and Backup Rolls for Plate and Strip Mills, AISTech 2015, Cleveland, USA, Tagungsband S. 3167-3174

C. Zybill, E. Schubrikoff, V. Goryany, M. Hinnemann, J. Buch: Stress Field in Rolls under Load – Measurement and FEM Calculations. Key Engineering Materials Vols. 622-623 (2014), S. 1015-1022.

M. Hinnemann, P.J. Mauk: Residual and Load Stresses on the Final Load Situation for Work and Backup Rolls for Strip and Plate Mills, AISTech 2013, Pittsburgh, USA, Tagungsband, S. 1635-1643.